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　過(guò)程控制和優(yōu)化解決方案幫助New Gold公司實(shí)現(xiàn)產(chǎn)量提升 2%。
　　當(dāng)前，各地的采礦企業(yè)都面臨著提高生產(chǎn)力的挑戰(zhàn)。精簡(jiǎn)運(yùn)營(yíng)流程并優(yōu)化自動(dòng)化與控制過(guò)程，為采礦企業(yè)在當(dāng)前市場(chǎng)競(jìng)爭(zhēng)中開(kāi)辟了一條達(dá)成生產(chǎn)目標(biāo)的道路。
　　New Gold公司的 Peak Gold 礦場(chǎng)位于澳大利亞新南威爾士州中西部科礦區(qū)，對(duì)地下的金礦和銅礦進(jìn)行開(kāi)采作業(yè)。該礦場(chǎng)所產(chǎn)金銀合質(zhì)金主要銷(xiāo)往珀斯鑄幣廠，銅精礦則銷(xiāo)往亞洲市場(chǎng)。礦場(chǎng)擁有五座商用現(xiàn)役礦山和一家銅金礦加工廠。Peak Gold 礦場(chǎng)十分重視安全性、生產(chǎn)率及環(huán)境保護(hù)，對(duì)于技術(shù)的投資可謂不遺余力。
　　為優(yōu)化 Peak Gold 選礦廠的生產(chǎn)率和過(guò)程控制，Peak Gold 采用了羅克韋爾自動(dòng)化及礦物加工解決方案提供商 Manta Controls 的解決方案，成功提高了生產(chǎn)率，實(shí)現(xiàn)了成本節(jié)約同時(shí)改善了環(huán)保效果。
　升級(jí)提升機(jī)驅(qū)動(dòng)與控制系統(tǒng)
　　在改造選礦廠之前，羅克韋爾自動(dòng)化系統(tǒng)和解決方案業(yè)務(wù)團(tuán)隊(duì)先升級(jí)了 Peak Gold 礦場(chǎng)的提升機(jī)驅(qū)動(dòng)與控制系統(tǒng)。
　　Peak Gold 采用 814kW 提升機(jī)運(yùn)輸員工和物料，所以，確保提升機(jī)的安全性與可靠性至關(guān)重要。
　　據(jù)羅克韋爾自動(dòng)化的解決方案顧問(wèn) Michael Gres 稱(chēng)，“基于羅克韋爾自動(dòng)化非常成熟的礦井提升機(jī)的安全、控制和驅(qū)動(dòng)系統(tǒng)，們?yōu)镻eak Gold打造了一套定制化的礦井提升機(jī)驅(qū)動(dòng)控制解決方案。該工程解決方案由們位于新南威爾士州 (NSW)蘭科夫的當(dāng)?shù)仳?qū)動(dòng)系統(tǒng)工程與生產(chǎn)團(tuán)隊(duì)與 Peak Gold 攜手完成，方案的各方面都按客戶的需求進(jìn)行了精心設(shè)計(jì)?！?br /> 　　升級(jí)提升機(jī)可確保其符合的安全標(biāo)準(zhǔn)，此外，還可使用通用的控制與通信平臺(tái)簡(jiǎn)化維護(hù)作業(yè)。項(xiàng)目的下一個(gè)階段是通過(guò)優(yōu)化 Peak Gold 選礦廠來(lái)提高礦場(chǎng)的生產(chǎn)率。
　　半自磨機(jī)(SAG)控制
　　半自磨機(jī)(SAG)是選礦作業(yè)中的關(guān)鍵組件，同時(shí)，也是非常難以控制的過(guò)程。這種過(guò)程中存在大量的可變因素，而主要目標(biāo)則是程度地提高產(chǎn)量。據(jù) Peak Gold 礦場(chǎng)經(jīng)理 Vivian Beehan 介紹，“為改善生產(chǎn)率和過(guò)程控制，們開(kāi)始著手優(yōu)化 Peak Gold 選礦工廠。”
　　從 Peak、Perseverance 和 N e w Occidental 礦體中出產(chǎn)的礦石均在地下進(jìn)行破碎，再吊升至地面礦堆并終輸往半自磨機(jī)給料傳送帶。而從 New Cobar 和 Chesney 出產(chǎn)的礦石則拖運(yùn)至 Peak，并在那里通過(guò)單獨(dú)的料斗將其送入半自磨機(jī)給料傳送帶。
　　“現(xiàn)成的標(biāo)準(zhǔn)控制系統(tǒng)并不足以有效地改善選礦廠的產(chǎn)量和控制，”羅克韋爾自動(dòng)化新南威爾士州銷(xiāo)售經(jīng)理 Sean Smith 表示。們提供的解決方案采用羅克韋爾自動(dòng)化 ControlLogix? 的先進(jìn)控制與編程功能，并集成了 Manta Controls? 的先進(jìn)控制系統(tǒng)Manta Cube?。
　　“們花了 18 年的時(shí)間來(lái)完善 ‘Manta Cube’，現(xiàn)在，們能夠提供一套絕妙的控制系統(tǒng)，這種控制系統(tǒng)可充分利用 ControlLogix 平臺(tái)的先進(jìn)過(guò)程控制功能，從而使過(guò)程控制再上一個(gè)臺(tái)階，”Manta Controls 總經(jīng)理 John Karageorgos 表示。
　　采用先進(jìn)控制與過(guò)程優(yōu)化解決方案后，Peak Gold 的產(chǎn)量已提高兩個(gè)百分點(diǎn)。這相當(dāng)于每年增產(chǎn) 18,000 噸，即每年增產(chǎn) 2000 盎司黃金。
　　“該解決方案延長(zhǎng)了磨機(jī)襯里的使用壽命，有助于提高磨機(jī)產(chǎn)量。同時(shí)延長(zhǎng)了更換襯里的時(shí)間間隔，現(xiàn)在們每年只需更換三次襯里，而原來(lái)則需要更換四次，節(jié)省了大量的成本?！?br /> 　　減少消耗
　　礦石經(jīng)過(guò)半自磨機(jī)加工后，在尼爾森選礦機(jī)的重力選礦回路中對(duì)金銀進(jìn)行回收，再于強(qiáng)化浸出反應(yīng)器中進(jìn)一步汰選，后在燃?xì)鉅t中熔煉電解沉積物和礦漿，從而產(chǎn)出合質(zhì)金錠。還可以采用第三種方法來(lái)回收金銀，即在槽浸回路中化浸出。產(chǎn)生的礦漿即可熔煉為合質(zhì)金錠。
　為縮減成本并改善環(huán)境影響，們將Manta的“Cyanide Leach Cube”引入了 ControlLogix 控制系統(tǒng)，以此優(yōu)化浸出在 Peak Gold 現(xiàn)場(chǎng)尾礦濃密機(jī)上裝配了智能驅(qū)動(dòng)器。
　　回路中化系統(tǒng)的相關(guān)控制。由此實(shí)現(xiàn)了浸出回路的先進(jìn)過(guò)程控制，并顯著減少了的用量。 “從 2013 年 1 月初到 2013 年 12 月 ， 加工每噸礦石所用的 ，已從 1.8 千克左右減少至 1.45 千克左右，”Beehan 表示。
　　“鑒于每噸的成本高達(dá) 4000 美元左右，減少的用量可以節(jié)省大量成本。此外，由于用量減少，浸出回路中的黃金回收量也額外增加了 1800 盎司?！?br />

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