IC695LRE001通用ge
IC695LRE001 /ge fanuc
IC695LRE001正品GE


　每家生產(chǎn)工廠都很關(guān)注電力管理。
　　自主提供部分電能的工廠尤其關(guān)注這一點(diǎn)，特別是在工廠需要依靠電力實(shí)現(xiàn)持續(xù)運(yùn)行時(shí)。位于密歇根的一家造紙廠便是如此。
　　斷電可能導(dǎo)致停機(jī)、生產(chǎn)損失以及設(shè)備損壞，代價(jià)高昂。為緩解此問(wèn)題，電力質(zhì)量的重要性日漸凸顯;由于容差范圍窄，設(shè)備和制造過(guò)程中很難利用質(zhì)量差的供電。
　　造紙廠尤其受到此類問(wèn)題的困擾。
　　在與羅克韋爾自動(dòng)化電力及能源管理解決方案小組(PEMS) 合作之前，該造紙廠一直在承受每年四至七次斷電帶來(lái)的負(fù)面影響。
　　為幫助像們這樣每天依靠電力實(shí)現(xiàn)贏利的工廠，PEMS專門(mén)設(shè)計(jì)了一套解決方案來(lái)連續(xù)測(cè)電力，并控制負(fù)載的自動(dòng)切換，以維持工廠的正常生產(chǎn)。除此之外，整套解決方案還能提供分析和培訓(xùn)，幫助工廠員工更深入地了解電力管理挑戰(zhàn)，以及如何應(yīng)對(duì)這些挑戰(zhàn)。
　　面臨的挑戰(zhàn)
　　面臨的挑戰(zhàn)是如何掌握電力使用情況，并在不中斷造紙過(guò)程的前提下切換電源。
　　該廠有兩臺(tái)造紙機(jī)專門(mén)生產(chǎn)用作包裝材料的瓦楞紙板。工廠總負(fù)載的60%由現(xiàn)場(chǎng)的15兆瓦渦輪發(fā)電機(jī)承擔(dān)，其余部分則由當(dāng)?shù)毓搽娏μ峁?。過(guò)去，在當(dāng)?shù)毓搽娏νＶ构╇姇r(shí)，渦輪發(fā)電機(jī)就需要滿足整個(gè)工廠的負(fù)載需求，進(jìn)行導(dǎo)致其跳閘離線，斷電屢有發(fā)生。
　　這些電力故障造成整個(gè)工廠長(zhǎng)時(shí)間停機(jī)、設(shè)備受損、生產(chǎn)受阻。之后，還需要耗費(fèi)大量精力使工廠恢復(fù)生產(chǎn)。
　　解決方案
　　在權(quán)衡PEMS解決方案的價(jià)值以及斷電造成的收益損失之后，該公司認(rèn)為這一投資物有所值，因此決定由PEMS開(kāi)發(fā)一套緊急負(fù)載卸載系統(tǒng)解決方案。
　　PEMS為該廠提供了一套負(fù)載管理及控制系統(tǒng)(LMCS)，其中配備的自動(dòng)切換系統(tǒng)可以快速?gòu)恼＿\(yùn)轉(zhuǎn)模式轉(zhuǎn)換到應(yīng)急模式，以滿足工廠中關(guān)鍵的電力需求。PEMS解決方案基于成熟且極為可靠的Allen-Bradley可編程邏輯控制器和電力測(cè)器系列產(chǎn)品，可使渦輪發(fā)電機(jī)、鍋爐及關(guān)鍵設(shè)備持續(xù)運(yùn)轉(zhuǎn)，保證工廠造紙過(guò)程不被中斷。該系統(tǒng)能將非關(guān)鍵負(fù)載切換為離線狀態(tài)，并能在不到266ms或12個(gè)周期的時(shí)間內(nèi)將工廠從公共電網(wǎng)中隔離出來(lái)。
　　LMCS可對(duì)電壓、電流及其它電力參數(shù)進(jìn)行實(shí)時(shí)視。其中包含的緊急負(fù)載卸載算法可實(shí)現(xiàn)對(duì)非關(guān)鍵負(fù)載控制(卸載)的快速響應(yīng)。切換過(guò)程只需幾毫秒，因此，當(dāng)主要的公共電力中斷時(shí)，完全可以通過(guò)輔助電源維持關(guān)鍵負(fù)載的運(yùn)轉(zhuǎn)，從而維持生產(chǎn)。LMCS還會(huì)提示和記錄異常事件(報(bào))，連續(xù)視公共電網(wǎng)提供的電力，在遇到緊急情況時(shí)幾乎可以瞬間自動(dòng)將負(fù)載切換為離線狀態(tài)，從而確保13.8kV線的穩(wěn)定。
　　在構(gòu)建系統(tǒng)之前，PEMS先進(jìn)行了現(xiàn)場(chǎng)調(diào)查和需求分析。們制定了包含I/O及電力測(cè)器詳細(xì)列表的功能規(guī)范，確定了將要采用的通信網(wǎng)絡(luò)，并且明確了將所有功能整合在一起所需的硬件和軟件。
　　此外，們還與工廠溝通確定了人機(jī)界面(HMI)站的配置，同時(shí)定義了將未來(lái)擴(kuò)展考慮在內(nèi)的自動(dòng)化控制算法和要求規(guī)范。
　　PEMS提供的解決方案中還整合了其它一些服務(wù)，例如軟件和硬件工程、設(shè)計(jì)和起草、面板裝配以及PLC編程。工廠驗(yàn)收試驗(yàn)也順利執(zhí)行。整個(gè)解決方案安裝到位后，工廠得到了一套終文檔，從而完成了所有設(shè)計(jì)及操作知識(shí)的交接。


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