IC694ACC003通用ge
IC694ACC003 /ge fanuc
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　上海市城市排水有限公司M2泵站建于1998年12月，是一個現(xiàn)代化的大型污水輸送泵站，主要作用是承擔來自南線B號(SB)泵站及浦東中線服務(wù)范圍內(nèi)的生活污水、工業(yè)廢水的輸送和防汛時雨水排放的任務(wù)，總的輸送水量占污水治理二期水量的90%以上。泵站現(xiàn)有運行機組6臺(其中，3#、4#為變頻調(diào)速機組)，總裝機容量為8000kVA，排水輸送能力為19.16立方米/秒。
　　M2泵站屬于污水輸送結(jié)點站，所處位置對整條干線運行安全非常重要，六臺泵機四臺常開，因而對泵機控制系統(tǒng)尤其是PLC的可靠性、防腐蝕能力有較高要求。
　　二、系統(tǒng)組成
　　控制結(jié)構(gòu)
　　M2泵站配備6臺泵，每臺泵都有獨立的控制系統(tǒng)。系統(tǒng)選用了羅克韋爾自動化的CompactLogix L33ER控制器，考慮到防腐和腐蝕環(huán)境對電子產(chǎn)品的損害，選擇了L33ER的涂層版本，這也是次在泵站級別控制上采用。上級的數(shù)據(jù)采集和6個泵的協(xié)調(diào)由一臺ControlLogix系統(tǒng)完成。
　(一) 涂層產(chǎn)品應(yīng)用
　　電子產(chǎn)品的壽命與保存和運行環(huán)境密切相關(guān)，在美家標準協(xié)會的ISA-S71.04-1985標準，歐盟電工協(xié)會的IEC 654-4-1987標準中，按照不同種類、不同狀態(tài)、不同溫度下形成的污染做了明確的度量說明和約定了相應(yīng)數(shù)據(jù)，為特殊環(huán)境下選擇使用電子產(chǎn)品選型提供了參考。污染物主要包括液態(tài)，固態(tài)和氣態(tài)三大類。特殊氣體環(huán)境百分比，如圖三所示：
羅克韋爾自動化從2000年就開始提供涂層產(chǎn)品，其采用HumiSeal 1B73的丙烯酸樹脂三防漆涂層，厚度為1-2mm絕緣，由機器噴涂完成，經(jīng)過處理后的組件可以更好地抵抗水分，真菌，灰塵，腐蝕，磨損和其環(huán)境應(yīng)力，符合美標MIL-I-46058C認證和UL94-V0 認證。類似涂層技術(shù)在內(nèi)電子電器工業(yè)、汽車工業(yè)、航天工業(yè)、防工業(yè)和生物工程的各種電子線路和元器件已經(jīng)應(yīng)用，提供防水、防潮、防濕、防霉(防止焊腳樹狀生長)、防銹、防污、防化學侵蝕、防碰撞、防零件松脫、防短路的功能，并能夠和電磁干擾，提高線路板的絕緣性能，釋放因溫度周期性變化所造成的壓力，提高電子產(chǎn)品的穩(wěn)定性，延長使用壽命。
　　除了增加標準產(chǎn)品附加涂層的產(chǎn)品線，羅克韋爾自動化在2000年繼續(xù)拓展苛刻環(huán)境下產(chǎn)品，推出了 X T 系列，其采用新技術(shù)，同時具備高溫(25～7 0 oC )、防腐蝕(G1-G3)的能力，且作為標準產(chǎn)品提供。目前，羅克韋爾自動化已經(jīng)可供應(yīng)苛刻環(huán)境下系列產(chǎn)品包括Logix控制系統(tǒng)，PanelView觸摸屏，Stratix交換機，1606電源，VersaView工控機，Dynamix振動檢測產(chǎn)品，變頻器PowerFlex755和軟啟動SMC-50等產(chǎn)品，也是目前市場上提供涂層、寬溫系列、防腐產(chǎn)品比較齊全的廠家。
　　按照內(nèi)大氣情況來看，普通機房的防腐蝕標準就已經(jīng)達到G1，排水泵站運行中存在的大量水汽、污水散發(fā)的硫化氫等有有害氣體會對電氣產(chǎn)品產(chǎn)生非常強的腐蝕和損害， M2作為干線輸送的重要泵站，其穩(wěn)定運行是每天污水運送的關(guān)鍵，結(jié)合白龍港污水二期的良好的應(yīng)用效果，采用涂層產(chǎn)品是對泵站可靠性指標的重要技術(shù)改進。


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