IC200USB001通用ge
IC200USB001 /ge fanuc
IC200USB001正品GE


　使用模塊化接線組件和機(jī)旁解決方案幫助輪胎設(shè)備制造商提高設(shè)備組裝速度，使接線時(shí)間縮短 20%，同時(shí)使設(shè)備體積減小 25%。
　　位于俄亥俄州北坎頓的 RRR Development 是美一家客車(chē)、輕型卡車(chē)和工業(yè)輪胎裝配機(jī)制造商，輪胎年產(chǎn)量超過(guò) 10 億。該公司為 34 家輪胎工廠設(shè)計(jì)制造單一平臺(tái)和多平臺(tái)輪胎設(shè)備。
　　為保證這些企業(yè)及其終用戶順利達(dá)成目標(biāo)，原始設(shè)備制造商不斷投資新型技術(shù)。借助機(jī)旁控制解決方案和模塊化接線技術(shù)，RRR 設(shè)計(jì)了一款新機(jī)器，使生產(chǎn)時(shí)間縮短了五天，加快了上市速度，還簡(jiǎn)化了終用戶的安裝、操作和維護(hù)工作。
　　為改善生產(chǎn)效率，RRR Development 工程人員研究了多種能夠提高裝配、拆卸和安裝機(jī)械速度的接線方法。
　　“經(jīng)過(guò)研究，們?cè)O(shè)計(jì)了一種帶有分布式 I/O 架構(gòu)的系統(tǒng)?！盧RR Development 副總裁 Robert D. Irwin 說(shuō)。
　　“在增加了幾個(gè)用于安放分布式 I/O 模塊的遠(yuǎn)程接線箱后，通過(guò)縮減主控制面板尺寸節(jié)省下來(lái)的費(fèi)用很快就被抵消了。接線箱只是占用了機(jī)器周?chē)囊淮笃臻g，結(jié)果卻無(wú)法實(shí)現(xiàn)預(yù)期的系統(tǒng)節(jié)約目標(biāo)?！毖a(bǔ)充說(shuō)。
　原始設(shè)備制造商 RRR Development 設(shè)計(jì)了支持模塊化接線技術(shù)的 RRR 階段輪胎成型機(jī) (TBM)，使生產(chǎn)時(shí)間縮短了近五天。
　　RRR 工程師知道分布式 I/O 架構(gòu)的一般概念可行，因此們請(qǐng)求羅克韋爾自動(dòng)化幫助們將這個(gè)設(shè)想付諸實(shí)踐。
　　“們說(shuō)明了設(shè)計(jì)目標(biāo)，就是希望能開(kāi)發(fā)出一種既不需要 PLC 網(wǎng)絡(luò)，也不需要額外的硬件和培訓(xùn)的模塊化接線技術(shù)?！盜rwin 說(shuō)。
　　控制系統(tǒng)解決方案
　　為了融入新的接線技術(shù)，原始設(shè)備制造商RRR設(shè)計(jì)了階段輪胎成型機(jī) (TBM)。該機(jī)器將用于輪胎制造過(guò)程的核心部分，在此將所有材料一起卷成筒形。階段完成后，機(jī)器將鋼帶和胎面放到第二階段產(chǎn)品上，以便塑造出典型的輪胎形狀。這款機(jī)器可以生產(chǎn)多種類型的輪胎，包括農(nóng)用輪胎、客車(chē)輪胎、輕型卡車(chē)輪胎和摩托車(chē)輪胎，以往通常需要使用三種不同的機(jī)器才能實(shí)現(xiàn)這一目標(biāo)。
　　為解決機(jī)器運(yùn)動(dòng)的同步問(wèn)題，TBM 配備了羅克韋爾自動(dòng)化的 Allen-Bradley? ControlLogix? 可編程自動(dòng)化控制器 (PAC, www.rockwellautomation.com/go/tjcontrollogix)、Kinetix? 6000 伺服驅(qū)動(dòng)器 (http://goo.gl/BcXwK6) 和 MP 系列低慣量 (MPL) 伺服電機(jī) (http://goo.gl/BGlxQ0)。PAC 控制機(jī)器的順序控制和運(yùn)動(dòng)控制，無(wú)需單獨(dú)的運(yùn)動(dòng)控制器和各個(gè)功能的相關(guān)接線。
　　集成伺服驅(qū)動(dòng)器有助于更加迅速地加速和減速機(jī)器，還能產(chǎn)生 250% 連續(xù)額定電流的轉(zhuǎn)矩。該高峰值電流有助于縮小驅(qū)動(dòng)器電源和軸模塊的尺寸，縮小所需的面板空間。該控制解決方案還在 EtherNet/IP? 上無(wú)縫集成了第三方氣動(dòng)閥。
　　機(jī)器設(shè)計(jì)成功的關(guān)鍵在于簡(jiǎn)化接線?！皞兎浅ＯＭㄟ^(guò)使用一個(gè)簡(jiǎn)單的接線箱來(lái)減少人力和工作時(shí)間?！盜rwin 解釋說(shuō)。
　　工程師通常將機(jī)器和控制柜設(shè)計(jì)成獨(dú)立的單元，二者之間的互連需要大量的人力和接線?！跋襁@種復(fù)雜機(jī)器的接線就涉及 17 個(gè)步驟?！盜rwin 說(shuō)。
　　為了使用單一控制平臺(tái)進(jìn)一步節(jié)省接線成本，RRR 選擇了羅克韋爾自動(dòng)化的緊湊型分布式 I/O 組件，這些組件可以直接安放在機(jī)器中。其中包括 Allen-Bradley 1667 PanelConnect? 模塊、898 分配器和系統(tǒng)電纜，可將所有 I/O 直接與控制器相連。通過(guò)使用方便的預(yù)制電纜和連接器，面板裝配工人不需要 DIN 導(dǎo)軌和端子塊即可將現(xiàn)場(chǎng)設(shè)備連接到 PAC，同時(shí)保證面板外殼的整體環(huán)保效果。


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