HIVERTEC HPC-DIO48
HIVERTEC HPC-DIO48
HIVERTEC HPC-DIO48

寶鋼二期燒結(jié)工程主排風(fēng)機(jī)設(shè)備1991年投入運(yùn)行。主排風(fēng)系統(tǒng)由2臺(tái)21000m3 /min風(fēng)量，1 7 . 6 4 k Pa (1800mmWG)靜壓差的雙入離心式風(fēng)機(jī)機(jī)組組成，主拖動(dòng)電機(jī)為 2×7800kW，10kV無(wú)刷勵(lì)磁同步電動(dòng)機(jī)，2臺(tái)電機(jī)共用一套3.4MVA變頻軟起動(dòng)裝置起動(dòng)。該裝置1991年投產(chǎn)以來(lái)，故障較多，啟動(dòng)成功率低。其主要原因是裝置設(shè)計(jì)容量偏小，系統(tǒng)老化，參數(shù)漂移。隨著寶鋼生產(chǎn)節(jié)奏的進(jìn)一步加快，對(duì)燒結(jié)礦生產(chǎn)的要求越來(lái)越高，為確保燒結(jié)生產(chǎn)的穩(wěn)定運(yùn)行，基于2DL主排風(fēng)機(jī)起動(dòng)裝置及勵(lì)磁裝置的實(shí)際現(xiàn)狀，對(duì)其進(jìn)行整體改造的確勢(shì)在必行。
　　二、改造范圍簡(jiǎn)述
　　本改造項(xiàng)目不涉及主排風(fēng)機(jī)本體及油泵、風(fēng)門(mén)等輔機(jī)設(shè)備。對(duì)目前使用狀況尚好的為輔機(jī)及輔助設(shè)備供電、控制服務(wù)的MCC柜以及關(guān)聯(lián)二燒結(jié)主控制系統(tǒng)的遠(yuǎn)程I/O柜予以保留利用。
　　對(duì)于10kV的高壓開(kāi)關(guān)，保留，能源部設(shè)置的輔助繼電器、原有中繼端子柜也予以保留。
　　高壓變頻裝置、勵(lì)磁柜、操作控柜擬引進(jìn)設(shè)備，對(duì)其進(jìn)行整體更換。與變頻裝置配套的輸入、輸出變壓器則由外商提供詳細(xì)技術(shù)參數(shù)及制造要求，由寶鋼方面擇優(yōu)從內(nèi)制造廠訂貨，變壓器采用油浸式變壓器。
　　考慮到本改造項(xiàng)目新上一套主排風(fēng)機(jī)起動(dòng)裝置及勵(lì)磁系統(tǒng)，而且在新系統(tǒng)安裝調(diào)試好以前，老系統(tǒng)還要能運(yùn)行使用，要求新系統(tǒng)電機(jī)空載或帶風(fēng)機(jī)負(fù)荷調(diào)試只能利用2DL年修的七天左右時(shí)間完成。當(dāng)新系統(tǒng)調(diào)試過(guò)程中出現(xiàn)問(wèn)題，不能如期接班時(shí)，還需老系統(tǒng)作為后備，維持2DL的正常生產(chǎn)。
　　新起動(dòng)系統(tǒng)10kV運(yùn)行總線的兩路旁路開(kāi)關(guān)到二臺(tái)同步電動(dòng)機(jī)的饋電，接至老系統(tǒng)運(yùn)行總線下的兩路旁路開(kāi)關(guān)，主排風(fēng)機(jī)室電動(dòng)機(jī)那段電纜仍用舊有電纜。新老系統(tǒng)試車或運(yùn)行需重接高壓柜的高壓電纜進(jìn)行相互切換。
　　原有老系統(tǒng)的勵(lì)磁柜、操作控盤(pán)拆除后，不再恢復(fù)。而新裝的本次引進(jìn)系統(tǒng)之勵(lì)磁柜及操作、控制、視盤(pán)將要兼顧新老系統(tǒng)，這部分設(shè)備做成與新老系統(tǒng)兼容且具雙向切換功能。
裝置特點(diǎn)
　　本高壓變頻器作為軟起動(dòng)器可以連續(xù)起動(dòng)，起動(dòng)時(shí)間小于200秒，起動(dòng)電流不超過(guò)電機(jī)的額定電流。該產(chǎn)品特點(diǎn)為：
　　可靠性高。該產(chǎn)品采用6500V,1500A 的高壓SGCT器件，器件數(shù)量少，耐壓及電流裕量大，變頻電流小，器件開(kāi)關(guān)損耗少，設(shè)備安全可靠。
　　輸入波形好。變頻整流器采用多脈沖形式(18脈沖)，總體諧波畸變THD小于 5%，直接滿足IEEE519-1992及標(biāo)的諧波標(biāo)準(zhǔn)。
　　輸出波形好。無(wú)需增加任何選項(xiàng)， PWM電流型變頻器直接輸出完正弦波形，不存在轉(zhuǎn)矩脈動(dòng)，無(wú)潛在共振問(wèn)題。逆變時(shí)無(wú)dv/dt及di/dt的產(chǎn)生，諧波畸變THD小于5%，連接變頻器及電機(jī)之間的距離可長(zhǎng)達(dá)15km。
　　起動(dòng)性能好。PowerFlex7000采用直接矢量控制技術(shù)，本方案選用無(wú)編碼器的矢量控制，轉(zhuǎn)子的位置可直接檢測(cè)，起動(dòng)力矩為95%額定起動(dòng)轉(zhuǎn)矩。
　　使用簡(jiǎn)單。人機(jī)接口為大屏幕液晶顯示操作員終端。變頻器的狀態(tài)，輸入輸出變量，自診斷結(jié)果，故障報(bào)等信息均可顯示在屏幕上。
　　維護(hù)方便。高集成度的SGCT器件及 PowerCage機(jī)架的使用提高了系統(tǒng)模塊化程度，從而保證了功率模塊的更換時(shí)間小于5分鐘。

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